Optimized Replenishment Across ASRS & Racks
Balance Inventory. Boost Throughput. Maximize Storage Efficiency.
Chezzion’s Optimized Replenishment solution intelligently orchestrates material flow between your Automated Storage and Retrieval Systems (ASRS) and manual rack zones. With real-time demand sensing and predictive logic, we ensure high-demand items are always in the right place at the right time—ready for fast picking and minimal disruption.
Key Capabilities
🔹 Demand-Driven Replenishment Triggers
Automatically initiate replenishment tasks based on real-time consumption, order demand, or pre-set thresholds—across both ASRS and manual racks.
🔹 Unified View Across Storage Zones
Monitor inventory levels and replenishment priorities in ASRS and rack locations from a single dashboard—enabling coordinated decision-making.
🔹 ASRS Integration
Seamlessly interface with automated cranes, shuttles, and lifts to request and track inventory movement with minimal operator input.
🔹 Smart Task Prioritization
Balance replenishment urgency with system constraints (e.g., ASRS retrieval time, picker workload) to prevent overloading any one zone.
🔹 Continuous Slotting Optimization
Match fast-movers with accessible rack zones and slow-movers with deeper ASRS bins—maximizing picking speed and space utilization.
Benefits
✅ Prevent stockouts in fast-pick zones
✅ Reduce picker wait times and improve order fulfillment speed
✅ Minimize unnecessary ASRS calls and optimize automation cycles
✅ Ensure balanced workload across manual and automated zones
✅ Gain complete control and visibility over the replenishment lifecycle
Smart Supply Where It’s Needed
Chezzion helps your ASRS and racking systems operate in perfect harmony. By predicting needs, automating responses, and coordinating across zones, we turn replenishment into a competitive advantage.
Faster picks. Smarter storage. Zero surprises—with Chezzion.